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Paper Manufacturing Plant With Pulp from Bamboo, Wood and Grass

Capacity 1,50,000 MT/Annum Plant and Machinery cost 38424.00 Lakhs
Working Capital 0.00 Rate of Return (ROR) 25.00 %
Break Even Point (BEP) 42.00 % TCI 49107.00 Lakhs
Cost of Project 49107.00Lakhs

Description:

Paper is made of pulped cellulose fibers like wood, bamboo, cotton or flax. Papyrus is a thick, paper-like material produced from the pith of the Cyperus papyrus plant which was used in ancient Egypt and other Mediterranean cultures for writing long before the making of paper in China. The use of paper for various purposes is an essential feature of the modern society. Therefore pulp and paper manufacturing is very important part of modern industry. Pulp and paper production is based on the use of bamboo, wood or grass as raw material, but also on the consumption of large-scale chemicals, like chlorine, sodium hydroxide, etc. Approximately 25,000 plants with a woody stem are registered under the term wood. However, the different varieties clearly differ in terms of usability for the production of paper. Wood comes from trees and its types are Soft Wood, Hard wood, Abnoramal wood. Wood is made up of cellulose fibres that are bound together by a material called lignin. In a pulp mill, the fibres are separated from one another into a mass of individual fibres. This is called woodpulp. Woodpulp currently represents 33% of the fibre used to make paper and board in the India. 6% of that is home produced and is used by the 2 integrated mills (that is a mill that carries out the entire papermaking process from tree to end product). None of these mills use fully mature grown trees, but rather small dimension timber (which is of no use to other commercial users such as furniture makers and builders), saw mill waste and forest thinnings. Bamboo is one of rapidly growing and high yielding woody plants. It produces a large biomass per unit area as compared to many other plants. Bamboo is classified as a grass, although it attains a considerable size and the stems or culms are quite hard and resistant to mechanical and chemical action. Bamboo fibre is considerably longer than most of the perennial grasses and annual plants and therefore, is comparable to coniferous wood pulp. The fibre is extraordinarily fine, 0.015 mm. Since the fibres are long and flexible, all kinds of paper area manufactured from it. Grasses, or more technically graminoids, are monocotyledonous, usually herbaceous plants with narrow leaves growing from the base. They include the "true grasses", of the family Poaceae (also called Gramineae), as well as the sedges (Cyperaceae) and the rushes (Juncaceae). The true grasses include cereals, bamboo and the grasses of lawns (turf) and grassland. Sedges include many wild marsh and grassland plants, and some cultivated ones such as water chestnut (Eleocharis dulcis) and papyrus sedge (Cyperus papyrus).Some of the various grasses used for producing paper are: Esparto Grass, Switchgrass, Cogon Grass etc. Pulp technology deals with the liberation of fibres fixed in the wood or plant matrix. Pulp can be converted to a number of different products with a variety of applications and there¬by with a variety of product demands. Paper tech¬nology is the knowledge of how to unify the fibres to form the paper web. Paper is made by pulping wood, bleaching this pulp and then spreading it out into sheets to make it into paper. At various stages of the process, chemicals are used to give the paper particular properties, such as the bleaching chemicals that make paper white (and which also enable it to subsequently be coloured). Uses Pulp Pulp is used for Paper and board production. The furnishing of pulps used depends on the quality on the finished paper. Chemical pulps are used for making nanocellulose. Dissolving pulp is used in making regenerated cellulose that is used textile and cellophane production. Fluff pulp is used in diapers, feminine hygiene products and nonwovens. Paper Paper may be impregnated, enameled, metalized, made to look like parchment, creped, water-proofed, waxed, glazed, sensitized, bent, turned, folded, twisted, crumpled, cut, torn, dissolved, macerated, molded, and embossed. It may be colored, coated, printed or even written on! It can be laminated with fabric, plastic and metal. It can be opaque, translucent or transparent. It is naturally combustible, or can be made " re-retardant. It may be a carrier or a barrier. It may be made tough enough to withstand acid, or soft enough for a baby’s skin. It can be read and worn as a garment. It can be re-used and recycled and it is made from a renewable, sustainable source. Market Survey Paper and Paperboards The world consumption of paper and paperboard is estimated at over 300 mn tonne a year. It is constituted broadly of 30% of cultural papers (writing and printing), 14% of newsprint, and the balance of kraft and packaging paper including paperboards. The Indian production is about 2 to 3% of the global total. The Indian market is today growing at three times the rate of the global average. India's paper industry plans to invest USD 2.5 bn in the next two three years to add 2 mn tpa of paper and paper products production capacity. It will also help in improving cost-competitiveness. The Indian paper industry is one of the traditional industries of India consisting of over 500 units with an installed capacity (excluding newsprint) of over 7.5 mn tonne per annum. India has become self-sufficient in paper except for special varieties such as high quality bond paper and newsprint. The industry has progressed in the sense that dependence on wood-based raw material has come down to approximately 40%. Bagasse (about 33%) and waste paper (over 27%) now constitute more than 60% of the raw material base. The consumption of paper products is growing at a fast pace of around 6.5% and is expected to further go up in future. The industry now uses three sources of raw materials - recycled paper, wood and agro based, and waste. The recycled paper, comparatively cheaper, comprises almost 40% of the total raw material requirements at present. Major players from the paper industry had lined up close to $2.5 bn worth of investment. For instance, AP Paper planned for a capacity of 22,000 tpa at a cost of Rs 12.6 bn. Century Textiles is putting up 70,000 tpa at a cost of Rs 3.85 bn. The largest investment is coming from ITC with a 200,000 tpa pulp and paper capacity at a cost of Rs 25 bn. JK Paper, Seshasayee Paper, TN Newsprint and West Coast Paper are also ramping up capacities. In the meantime the industry had witnessed some significant takeovers: Triveni Tissues by ITC, Sewa Paper by Ballarpur, Central Pulp Mills by JK Corp. India is the 15th largest paper manufacturer in the world, accounting for ~2.5% of the world’s output. India is the world’s fastest growing paper market, growing at a CAGR of 7.3% over FY 06-11. Domestic paper & paperboard demand is closely linked to economic activity as demand has grown at an average 0.9x multiple of GDP in the past 5 years. Over the next five years, paper demand is projected to grow from 10.8 Million Tons in FY 11 to 14.7 Million Tons in FY 16, representing a CAGR of 6.4% and GDP multiple of 0.8x. Over the long-term, the country’s paper demand is looking structurally positive as India’s per capita paper consumption of 8.8 kg is well behind the global per capita consumption of 58 kg. The Indian Paper Industry is a booming industry and is expected to grow in the years to come. The usage of paper cannot be ignored and this awareness is bound to bring about changes in the paper industry for the better. It is a well known fact that the use of plastic is being objected to these days. The reason being, there are few plastics which do not possess the property of being degradable, as such, use of plastic is being discouraged. Wood timber forms the major raw material in the Indian paper industry. Therefore, forests determine the extent to which the Indian paper industry can flourish. The Paper industry is a priority sector for foreign collaboration and foreign equity participation upto 100% receives automatic approval by Reserve Bank of India. Several fiscal incentives have also been provided to the paper industry, particularly to those mills which are based on non-conventional raw material. Few Indian Major Players are as under Chadha Papers Ltd. Circar Paper Mills Ltd. Coral Newsprints Ltd. Dadrawala Papers Ltd. Danalakshmi Paper Mills Pvt. Ltd. Eggro Paper Moulds Ltd. Ellora Paper Mills Ltd. Gateway Speciality Papers Ltd. Gaurav Paper Mills Ltd. Hindustan Paper Corpn. Ltd. Khanna Paper Mills Ltd. Mukerian Papers Ltd. Mysore Paper Mills Ltd. Nagaland Pulp & Paper Co. Ltd. Nath Pulp & Paper Mills Ltd. R T Paper Boards Ltd. Rajalakshmi Paper Mills Ltd. Rama Paper Mills Ltd. Rohit Tissue Ltd. Sai Rayalseema Paper Mills Ltd. Sangal Papers Ltd. Satia Industries Ltd. Shiva Paper Mills Ltd. Shree Bhawani Paper Mills Ltd. Shree Industries Ltd. Shree Rajeshwaranand Paper Mills Ltd. Shree Vindhya Paper Mills Ltd. Sri Vishnu Annamalaiyar Paper Mills Ltd. Surya Chandra Paper Mills Ltd. Tamil Nadu Newsprint & Papers Ltd. Vidarbha Paper Mills Ltd.


Information

  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
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  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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• Good Present/Future Demand
• Export-Import Market Potential
• Raw Material & Manpower Availability
• Project Costs and Payback Period


We at NPCS, through our reliable expertise in the project consultancy and market research field, Provides exhaustive information about the project, which satisfies all the above mentioned requirements and has high growth potential in the markets. And through our report we aim to help you make sound and informed business decision.

 

The report contains all the data which will help an entrepreneur find answers to questions like:

• Why I should invest in this project?
• What will drive the growth of the product?
• What are the costs involved?
• What will be the market potential?


The report first focuses on enhancing the basic knowledge of the entrepreneur about the main product, by elucidating details like product definition, its uses and applications, industry segmentation as well as an overall overview of the industry sector in India. The report then helps an entrepreneur identify the target customer group of its product. It further helps in making sound investment decision by listing and then elaborating on factors that will contribute to the growth of product consumption in India and also talks about the foreign trade of the product along with the list of top importing and top exporting countries. Report includes graphical representation and forecasts of key data discussed in the above mentioned segment. It further explicates the growth potential of the product.

The report includes other market data like key players in the Industry segment along with their contact information and recent developments. It includes crucial information like raw material requirements, list of machinery and manufacturing process for the plant. Core project financials like plant capacity, costs involved in setting up of project, working capital requirements, projected revenue and profit are further listed in the report.


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Our Market Survey cum Detailed Techno Economic Feasibility Report Contains following information:

 

 

Ø  Introduction

·         Project Introduction

·         Project Objective and Strategy

·         Concise History of the Product

·         Properties

·         BIS (Bureau of Indian Standards) Provision & Specification

·         Uses & Applications

 

Ø  Market Study and Assessment

·         Current Indian Market Scenario

·         Present Market Demand and Supply

·         Estimated Future Market Demand and Forecast

·         Statistics of Import & Export

·         Names & Addresses of Existing Units (Present Players)

·         Market Opportunity

 

Ø  Raw Material

·         List of Raw Materials

·         Properties of Raw Materials

·         Prescribed Quality of Raw Materials

·         List of Suppliers and Manufacturers

 

Ø  Personnel (Manpower) Requirements

·         Requirement of Staff & Labor (Skilled and Unskilled) Managerial, Technical, Office Staff and Marketing Personnel

 

Ø  Plant and Machinery

·         List of Plant & Machinery

·         Miscellaneous Items

·         Appliances & Equipments

·         Laboratory Equipments & Accessories

·         Electrification

·         Electric Load & Water

·         Maintenance Cost

·         Sources of Plant & Machinery (Suppliers and Manufacturers)

 

Ø  Manufacturing Process and Formulations

·         Detailed Process of Manufacture with Formulation

·         Packaging Required

·         Process Flow Sheet Diagram

 

Ø  Infrastructure and Utilities

·         Project Location

·         Requirement of Land Area

·         Rates of the Land

·         Built Up Area

·         Construction Schedule

·         Plant Layout and Requirement of Utilities

 

Project at a Glance

Along with financial details as under:

 

  •     Assumptions for Profitability workings

  •    Plant Economics

  •    Production Schedule

  •    Land & Building

            Factory Land & Building

            Site Development Expenses

  •    Plant & Machinery

             Indigenous Machineries

            Other Machineries (Miscellaneous, Laboratory etc.)

  •    Other Fixed Assets

            Furniture & Fixtures

            Pre-operative and Preliminary Expenses

            Technical Knowhow

            Provision of Contingencies

  •   Working Capital Requirement Per Month

             Raw Material

            Packing Material

            Lab & ETP Chemical Cost

           Consumable Store

  •   Overheads Required Per Month And Per Annum

         Utilities & Overheads (Power, Water and Fuel Expenses etc.)

             Royalty and Other Charges

            Selling and Distribution Expenses

  •    Salary and Wages

  •    Turnover Per Annum

  •   Share Capital

            Equity Capital

            Preference Share Capital

 

  •    Annexure 1:: Cost of Project and Means of Finance

  •    Annexure 2::  Profitability and Net Cash Accruals

                Revenue/Income/Realisation

                Expenses/Cost of Products/Services/Items

                Gross Profit

                Financial Charges     

                Total Cost of Sales

                Net Profit After Taxes

                Net Cash Accruals

  •   Annexure 3 :: Assessment of Working Capital requirements

                Current Assets

                Gross Working. Capital

                Current Liabilities

                Net Working Capital

                Working Note for Calculation of Work-in-process

  •    Annexure 4 :: Sources and Disposition of Funds

  •    Annexure 5 :: Projected Balance Sheets

                ROI (Average of Fixed Assets)

                RONW (Average of Share Capital)

                ROI (Average of Total Assets)

  •    Annexure 6 :: Profitability ratios

                D.S.C.R

                Earnings Per Share (EPS)

               

             Debt Equity Ratio

        Annexure 7   :: Break-Even Analysis

                Variable Cost & Expenses

                Semi-Var./Semi-Fixed Exp.

                Profit Volume Ratio (PVR)

                Fixed Expenses / Cost 

                B.E.P

  •   Annexure 8 to 11:: Sensitivity Analysis-Price/Volume

            Resultant N.P.B.T

            Resultant D.S.C.R

   Resultant PV Ratio

   Resultant DER

  Resultant ROI

          Resultant BEP

  •    Annexure 12 :: Shareholding Pattern and Stake Status

        Equity Capital

        Preference Share Capital

  •   Annexure 13 :: Quantitative Details-Output/Sales/Stocks

        Determined Capacity P.A of Products/Services

        Achievable Efficiency/Yield % of Products/Services/Items 

        Net Usable Load/Capacity of Products/Services/Items   

       Expected Sales/ Revenue/ Income of Products/ Services/ Items   

  •    Annexure 14 :: Product wise domestic Sales Realisation

  •    Annexure 15 :: Total Raw Material Cost

  •    Annexure 16 :: Raw Material Cost per unit

  •    Annexure 17 :: Total Lab & ETP Chemical Cost

  •    Annexure 18  :: Consumables, Store etc.,

  •    Annexure 19  :: Packing Material Cost

  •    Annexure 20  :: Packing Material Cost Per Unit

  •    Annexure 21 :: Employees Expenses

  •    Annexure 22 :: Fuel Expenses

  •    Annexure 23 :: Power/Electricity Expenses

  •    Annexure 24 :: Royalty & Other Charges

  •    Annexure 25 :: Repairs & Maintenance Exp.

  •    Annexure 26 :: Other Mfg. Expenses

  •    Annexure 27 :: Administration Expenses

  •    Annexure 28 :: Selling Expenses

  •    Annexure 29 :: Depreciation Charges – as per Books (Total)

  •   Annexure 30   :: Depreciation Charges – as per Books (P & M)

  •   Annexure 31   :: Depreciation Charges - As per IT Act WDV (Total)

  •   Annexure 32   :: Depreciation Charges - As per IT Act WDV (P & M)

  •   Annexure 33   :: Interest and Repayment - Term Loans

  •   Annexure 34   :: Tax on Profits

  •   Annexure 35   ::Projected Pay-Back Period And IRR